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Lubricating and cooling technological materials

ZGV MR-7
ZGV MR-7

The material is used for processing with the use of single- and multispindle turning machines, semiautomatic machines, (including cutting, drilling, hole enlarging, threading), as well as in the process of milling, gear proceessing of structural carbon and alloyed steel, cast-iron, non-ferrous metals and alloys. It is also used at blade processing of some corrosion proof and heat resistant steels (including deep drilling of holes with the diameter of 40 mm).It is possible to apply the material in the process of cold pressing.

CharacteristicNorm
Form  Homogeneous unctuous liquid from yellow to dark brown color with a specific smell
Density at 20°С, g/cm3, no more than 0,800-0,930
Kinematical viscosity at  50°С, mm2/s 23-30
Acid number, mg КОН/g, no more than 1,2
Mass fraction of mechanical impurities, %, no more than 0,03
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Emulsol EM-2
Emulsol EM-2

Emulsol EM-2 is used for preparation of 3-6% water emulsions that are used as process medium during processing of non-ferrous alloys, aluminum alloys as well as alloyed steels with the purpose of insuring higher tool durability and lower roughness of processed surfaces of the items produced by automated machines.

CharacteristicNorm
Form, odor  Liquid from light-yellow to brown color, with distinctive non-irritating odor
Density at 20 °C, g/cm3 1,020-1,065
Mass fracture of water, %, no more than 60
Kinematic viscosity at 50 °C, mm²/s, no more than 80
Storage stability  Should pass the test
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"Akvol-100"

Designed as a technological medium for processing of cast-irons, carbon, structural, alloyed and complex alloyed steels and alloys during operations of turning, boring, milling, drilling, grinding (water solution with the mass fraction of 4-6%), reaming, pulling (water solution with the mass fraction of 4-8%). Peculiarities and advantages:Lubricant and coolant “Akvol-100” possesses high technological and auxiliary properties. Provided that the exploitation rules are observed "Akvol-100” can work for 6-8 months without replacement, without the use of special bactericides. Possesses high washing, penetrating and cooling capacity.

CharacteristicNorm
Form  Homogeneous oily liquid from yellow to dark brown color
Kinematical viscosity at 50°С, mmІ/s 3,5 - 15,0
Density at 20°С, kg/m3 1000 - 1200
рН3% of water solution with the mass fraction of L&C, within the limits of 6 – 10,0
Corrosion aggressiveness of water solution with the volume fraction of L&C of 3% in respect to cast-iron of series SCH18 or SCH21 according to State Standard 1412-85  Shall pass the tests
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Lubricating and cooling technological material ZGV MR-3
Lubricating and cooling technological material ZGV MR-3

Lubricating and cooling technological material ZGV MR-3 was designed for cutting of alloyed steels, for deep hole drilling, boring, thread grinding and gear grinding.

CharacteristicNorm
Form, odor  Brown homogeneous oily liquid with distinctive non-irritating odor
Density at 20 °C, g/cm³  0,850-0,915
Kinematic viscosity at 50 °C, mm²/s 5-17
Open-cup flash point, °C, no less than 125
Saponification number, mg KOH/g, no less than 20
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Lubricating and cooling technological material ZGV MR-10
Lubricating and cooling technological material ZGV MR-10

Lubricating and cooling technological material ZGV MR-10 was designed for profile grinding of tool and construction alloyed steels and diamond cutting of quartz.

CharacteristicNorm
Form, odor  Homogeneous transparent oily liquid from light-yellow to brown color, with distinctive odor
Density at 20 °C, g/cm³ 0,800-0,930
Kinematic viscosity at 50°C, mm²/s  23-30
Mass fraction of mechanical impurities, %, no more than 0,04
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Emulsol EM-1
Emulsol EM-1

Used for preparation of (3-6)% water emulsions during processing of alloyed structural steels at medium cutting modes, as well as at grinding of carbon and alloyed steels. Emulsol can be also used for turning, milling and drilling. 5% water emulsion of emulsol can be applied to all operations of edging and abrasive processing of aluminum, cast-iron and bronze. Emulsol is a mixture of petroleum oils and corrosion inhibitors. Emulsol EM-1 is an analogue of emulsols ET-2U, EGT, ET-2. It has high washing, penetrating and cooling capacity, provides higher tool durability and lower roughness of processed surfaces. EM-1 does not form any toxic compounds with other substances in the air or sewage waters.

CharacteristicNorm
Form  Homogeneous liquid from brown to dark brown color
Emulsion stability within the time period of 3 hours, oil is extracted , cm3 , no more than 1,0
РН of  (3-6)%emulsion 6,0-10,0
Acid number mg КОНper 1 g of emulsol , no more than 32
Corrosion aggressiveness of  (3-6)% emulsion, prepared with the use of hard water  Shall pass the tests
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Component of glass finish SVM
Component of glass finish SVM

Used in the production of fiberglass materials Application of the material increases a tool’s stability. The material represents a mixture of petroleum oils, serum and additives.

CharacteristicNorm
Form  Homogeneous oily liquid from yellow to brown color and mineral oil smell
Mass fracture of water, %, less than 2,0
Density at 20°C, g/sm3 0,850-0,950
Total mass fracture of high molecular organic acids, recalculated to oleic acid, %, more than 6,0
Acid number, mg KON per 1 g of the product  Absent
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